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I have one of the first generation For2's in the US and have had it for four years. I'm very happy with this car and it's simplicity only makes the ownership experience that much more enjoyable.

I am a hobby mechanic and have a complete shop with a lift and a good assortment of tools. I have handled all but the first maintenance interval on my smart since new and really marvel at the simple design of these great micro cars.

In recent driving (35k mile/4yrs old) I began to notice that the ABS would intermittently engage when decelerating from speeds above 25 mph and only lightly touching the pedal. You could feel the ABS pulse in the pedal but not consistently like I was sliding on ice, but more like intermittent taps under the foot.

I've had many ABS equipped vehicles and they all seem to reach a point where the wheel sensors get rusty and begin to malfunction, but normally that is notice at the end of braking just as you are coming to a stop and then the ABS will engage like you're on ice. This is different and pretty elusive to diagnose.

The problem turned out to be in the right rear ABS reluctor ring; a ring on the right rear CV (constant velocity) joint assembly that developed a very small crack in it that allowed the ring to slightly separate at one tooth.


That little stinkin' ring, which is about $4 worth of metal and gearset, is one pain in the backend repair! You have to remove the entire right rear axle, CV Joint assembly, wheel, etc to get at that little stinker. Ouch!



Anyway, this ring reads the wheel speed by sensor which observes the speed of the rotation of the rear and front wheels to indicate if either is moving faster or slower and then tells the computer that the car is slipping and engages the ABS.

When you look at the photo, you can see that this is a very slight change but it was more than enough for to send a signal up to the computer and engage, or in my case both engage and then disable the ABS system; the triangle exclamation mark warning light in the cluster and the ABS light on the dash come on at highway speeds after a few minutes of driving.

While a small part, it's not an insignificant repair as half of GASHOG's ass is out and on the bench!
 

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Thanks for the photos. Have you checked out Evilution - Smart Car Encyclopaedia ?

Also, I think Evilution may have a source for replacement 451 rings: http://www.smartcarofamerica.com/forums/f25/reluctor-rings-451-model-41117/ post # 4. :)

There's also some preventive maintenance that can be done: http://clubsmartcar.com/index.php?showtopic=24688&hl=reluctor+rings Apparently all you need to do is get the car off the ground enough to rotate the wheels; then spray the AD 3000 (or similar) on the ring(s), rotating the wheels to ensure even coverage.
 

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my smart started doing the same thing a little over a month ago at 36,000 miles and just over 4 years. i thought it might have been a faulty wheel sensor for the ABS system. when the ABS is disabled, the car brakes normally again, i've only encountered one time when the ESP worked for a split second in the 4 years. i've also noticed when the ABS light is on, the tranny loses it's "creep" function when stopped, on a level road, i can leave the car in gear and it won't move until i hit the gas.

with the "creep" gone, this will probably extend the life of my clutch. it's too bad we only had 2 brief snows in chicago this year, does this also cripple traction control? also wondering, if i decide to have it repaired, what would smart charge to replace this part? parts and labor (ballpark figure) anyone?

thanks
 

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I shudder to think what a relutor ring replacement would cost at an ordinary shop, let alone the smart dealer.

BTW, GASHOG, I like your vanity tag so much I had to check to see if it was available in my state. Nope. Neither was GAS HOG, GASH0G, nor GAS H0G. oh well.
 

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Around $100 + shipping for a lightly used axle shaft (from a popular online auction site) with ring from a low mileage car from a southern state seems to be the going price. Super simple to replace an axle on a smart. Not difficult at all.
 

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in IL, you can have 7 characters on a plate, maybe try GAS HOG 1, or another number, my plate is "RONIN 42", a "ronin" is a japanese samurai that is without a master, i consider my little smart a "road warrior" and added the 42 for being a "fortwo", and the smart's "heart" is a japanese mitsu engine.
 

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If I had to make a guess, smart will probably replace the entire drive shaft, which is probably about $300. Then they will get you for two hours labor even thought it only takes 20 minutes). So you are realistically looking at $700 for this repair.
first half of my yearly company bonus was $746, second part TBD... i can live with the ABS system disabled, and even the ESP disabled (ESP runs on wheel speed as well) i guess i'd have to get it fixed if it started killing the power, but it seems it just kills the ABS and ESP, my fuel mileage now in stop and go driving, 14 miles in 35-45 minutes, is 49mpg.

i've only heard of one guy who totally mis-matched the sizes of his front and rear tires that the car only went real slow. if my car degenerates to that level, if that is possible, pulling fuse #11 would disable the system entirely. my friend pulled fuse 11 when he was competing in the One Lap Of America in 2008 in his smart for all the track events. personally, i think ABS/ESP are 99.4% useless, i drove without them for 30 years without an accident they could have prevented. :zen:
 

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funny thing is, i worked at a company that made wheel hubs for GM 5 years ago, their ABS sensor was inside the hub assembly, sealed by the wheel bearings and not hanging out on the driveshaft.... major bad for MB!!!!

when this started to occur, i assumed the ABS sensor itself was failing, i've got a 2004 Equinox hub right here with the pig-tail for the ABS sensor sprouting from the hub assembly. what kind of dip-stick would expose a reluctor ring to the elements?!?!?! mercedes benz would... morons at chevy didn't! :eek:
 

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What I find odd, is they didn't expose it on the front. It takes the speed reading from the balls in the wheels bearings. So there should never be an issue on the front.

Contact Kane from Evolution.co.uk, I know he has the rings really reasonable. The 450's had a lot of trouble with this. He stated on his site that he knew the 451's would too eventually, because they didn't fix the problem on the new cars.
 

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funny thing is, i worked at a company that made wheel hubs for GM 5 years ago, their ABS sensor was inside the hub assembly, sealed by the wheel bearings and not hanging out on the driveshaft.... major bad for MB!!!!
I can't vouche for GM, but Ford is all exposed. I replaced all on my Lincoln. It wasn't real expensive to do so. The sensors are also a press fit into the steering knuckle. You can NOT remove these in one piece. Funny thing was that the reluctor rings from the factory were simply thin stamped steel and the teeth were really rounded "humps". My problem with the ring was that one of these humps rusted through and just like OP's crack, that was more than enough! When I bought the new hubs and parts I was shocked. The new aftermarket reluctor rings were solid, CNC machined steel. Those rings wouldn't rust for 100 years!
So shame on MB? Double that goes for Ford. Wonder who else makes crummy OEM ABS parts!
 

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Seems a bit pricey!

Wow, it sounded better when Greg said they were reasonably priced, then jwight stated 25GB pounds each, plus shipping. Still didn't sound too bad. But then at check-out it's $101.79 USD, I guess it's still better than the Mercedes Benz alternative though. :) Thanks guys
 

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Note to self: Add to my list of things to do at my 5,000 mile oil changes... Oil the reluctor rings to prevent corrosion, and cracking of the reluctor rings... My list just keeps getting longer on this car...hmmmmmmmmmm
 

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You guys up north with the salt on the roads have horrendous suspensions. The easiest and possibly the cheapest solution is just eBay or LQK a low mileage used axle from a wrecked southern car. If your time is money then you won't be wrestling with the task of getting the old ring off and sliding the new one over the rust encapsulated axle. :). Simple R&R of the axle.
 

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Wow, it sounded better when Greg said they were reasonably priced, then jwight stated 25GB pounds each, plus shipping. Still didn't sound too bad. But then at check-out it's $101.79 USD, I guess it's still better than the Mercedes Benz alternative though. :) Thanks guys

Yep, the $ to GBP exchange rate sucks right now. That bites hard!

That's all I'll say about that.....:cool:
 

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update for the salt belt gang. mine failed at 40k this July. The extended warranty covered it. " This is an external part that requires no maintenance and therefore is not your fault or due to negligence. We will participate." this is from the claims guy I spoke with at the warranty company. I had a harder time convincing the service guy at smart seattle that I had a clue and they were indeed rusted. He swore he had never seen that and there was no way that was the problem. Guess he had never seen a car from the salt belt before.

Anyways if you have the big warranty they should cover it. But believe me I have the smart mods page bookmarked for a few years from now.
 
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